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IE Tuscan Rod and Powerpak Piston Kit - 2.5TFSI

 
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See What Engines/Models This Product Fits
Petrol: 2.5 TFSI (400), 2.5 TFSI (367)
 
Audi: TT RS (8S) (15+), RS3 (8V) (15+)
 
 

Introducing the ideal Piston and Rod Kit for the Audi RS3 8V/TTRS 8S 2.5TFSI, produced by Integrated Engineering and Mahle Motorsport it is a combination of the best engineering and experience within the industry.

TUSCAN ROD FEATURES
Unique I-beam designs offering incredible bending and torsional stiffness
Including IE spec APR 2000 rod bolts with 'IE' stamp
Industry leading connecting rod strength to weight ratio
Honed to exacting tolerances within 250 millionths of an inch
Forced pin oiling (rifle drilling) provides long wrist pin longevity
Each rod set is balanced to weights within +/- 1 gram
Forged from vacuum drawn 2 piece 4340 chrome moly steel
Dimensionally and magnaflux inspected for extreme reliability
Combination tested to over 1000Bhp on 4 cylinder engines
Multi-stage heat treated for dimensional stability and fatigue life

DESIGNED THROUGH TECHNOLOGY
IE's Tuscan connecting rod sets are the best rods available for your European engine due to quality, custom application specific design, and thorough testing. Each Tuscan design is different from any other design because they are custom-crafted and optimized by our engineers using the latest CAD and FEA software. This is in contrast to the industry standard which simply resizes standard designs to fit new engines. Each application is vigorously tested in our in-house engine test cell. We have gone the extra mile to design specific big ends for each application, keeping the bearing in place and reducing chances of failures. This results in a connecting rod that is uniquely strong and light, for the ultimate in performance and reliability.

APPLICATION SPECIFIC ENGINEERING
Each model is detailed out with a unique feature set that ensures proper operation within the unique demands of that engine. There is a particular emphasis placed on providing a stable foundation for the connecting rod bearing. By providing a stable platform for the rod bearing, much higher reliability is possible. For that reason, the feature set is not consistent across all models of IE Tuscan rods.

TORTURE TESTED RELIABILITY
IE Tuscan rods for turbocharged applications feature a robust I-Beam design for incredible bending and torsional stiffness. Additionally, an extensive iterative process lead to the unique Egg shape of our rod beams, which lowers stresses as much as 20% compared to less evolved designs. This shape very evenly distributes the high comprehensive loading from a turbocharged engine onto the connecting rod beam. We then validated this success with over 18 months of field testing, powering numerous VW/Audi engines with over 1000bhp! In addition to being tough, IE Tuscan rods are also designed to minimize unnecessary weight on the connecting rod for an ultra balanced weight to strength ratio. Our engineering staff has spent countless hours trimming the fat- leaving exactly what is needed to get the reliability you want, with the weight you don't.

FINISHED AND QUALITY CHECKED IN THE USA
This level of attention to detail is mirrored in the manufacturing details as well. Each set of Tuscan connecting rods are honed in the USA to tolerances of around 250 millionths of an inch! This ensures amazing bearing reliability you really cannot find elsewhere in this price range. These rods are as round and true as any rods money can buy.

 

2.5L PISTON FEATURES
82.5mm piston bore size
9.3:1 compression ratio
22mm wrist pin for use with IE rods
Forged high-strength alloy
Maintains lightweight with quiet operation
Proprietary Mahle 124P alloy
Hard anodized ring landings
Clearance for oil squirters
Includes Grafal piston coatings
Includes pistons, wrist pins, piston rings, & pin clips

POWERFUL RELIABILITY FOR THE STREET OR TRACK
Mahle has responded to your demanding requirements for a reliable and strong 2.5L 5 cylinder piston. Great for high boost applications, these pistons are engineered for high thermal loads, fast engine speeds with demanding inertia load, and designed to deal with ignition pressure stress unique to direct fuel injection and turbocharging. These weight-optimized forged pistons are manufactured from high-temperature resistant aluminum-silicon alloy. This alloy along with Mahle's production technology combine for an ideal piston for race and street use.

GRAFAL PISTON COATING
Mahle pistons are treated with their own coating known as GRAFAL. GRAFAL skirt coating greatly reduces the skirt to wall surface friction and increases scuffing resistance. Another advantage of the GRAFAL coated pistons is they enable a closer fitting clearance that gives significantly lower engine noise in conjunction with complex piston forms.

LONG-LIFE PISTON ALLOY
These pistons are manufactured from Mahle's proprietary 142P alloy. This unique alloy offers the low-expansion characteristics of 4032 but strength near that of 2618 alloy. The low-expansion quality allows piston-to-wall clearances to be set tight, which allow the pistons to operate like OEM, quietly and smoothly.

MAHLE PERFORMANCE PISTON RINGS
Included is a set of performance piston rings, featuring a barrel-faced top ring, ductile iron, and 3 piece oil ring. These rings are designed to eliminate unnecessary drag, which reduces friction and increases power. To maximize power output, the clearances between the rings and piston have been brought in very tightly to reduce blow by. This is achieved by hard anodizing the top ring lands, which prevents micro welding which could be caused otherwise. Beneath the top ring and second ring lands an accumulator groove is machined, which provides a cavity where blow-by gasses can collect. This reduces pressure between rings, while virtually eliminating ring flutter and keeps top rings sealed securely against the bores.

 

 
Delivery 5 working days
 
 
£1,625.00 exc VAT

Our Price: £1950.00 inc VAT

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